|
Cork wine
stoppers are simply discarded without regard by the millions
each day in the USA.
The wine cork
is one of the most natural products in use in modern consumer
society. Made entirely from the bark of the cork oak and coated
only with a thin film of wax or resin, the cork is devoid of
synthetic additives and completely biodegradable.
Cork is a
renewable resource and its harvesting is a truly sustainable
example of agroforestry. After use as a stopper, the cork
biodegrades without producing toxic residues or may be recycled
into other products such as floor tiles, gaskets and sports
equipment.
Cork has been
used for thousands of years but the most widespread application
in its history is as a wine closure-a use that began in the
1600s and grew in association with the spread of mass - produced
glass bottles. The world's first cork stopper factory opened in
around 1750, in Anguine (Spain) marking the beginning of the
industrial application of cork.
By this time
Portugal is the world's leading cork producer.
The secret is its
unique cell structure, which technology cannot replicate. Cork
consists of a honeycomb of tiny impermeable cells made from
suberin, a complex fatty acid, and filled with an air-like gas.
There are on average about 40 million cells per cubic centimetre
of cork or around 800 million cells in a single wine cork.
Cork's cell-like
structure makes it easy to compress and so less liable to damage
from corking machines. Amazingly, the cork is capable of being
compressed to about half its width without losing any
flexibility and it is the only solid that can be compressed in
one dimension without increasing in another dimension.
The cushion-like
cork cells also display what is known as elastic memory. When
compressed they constantly try to return to their original size,
thus maintaining a tight seal. This means the cork exerts a very
even pressure against the surface of the bottle neck and can
compensate for imperfections in the bottle.
Being elastic,
cork is also more tolerant than other materials of changes to
temperature and pressure.
Portuguese cork
forests are one of the most successful examples of sustainable
agroforestry anywhere in the world, supplying more than half the
world's corks Portugal's cork forests are a protected resource,
subject to a code of good practice to ensure sustainability of
production. Almost nothing is wasted - each part of the cork
tree serves an ecological or economic purpose.
Not only is cork
itself recyclable, biodegradable and renewable, the cork forests
provide valuable habitat for birds and other animals and
contribute to a mixed agrarian economy that has sustained
farmers for many centuries.
The cork oak is
well suited to the hot, arid conditions of southern Portugal,
helping to protect the soil from desertification and the oaks
are home to many species, including the wild boar and rare birds
such as the black stork and the Egyptian mongoose.
Portugal's cork
forests are a carefully protected resource. The paramount
importance of the cork industry to the Portuguese economy had
led to strict regulation of the growth and management of cork
trees.
The mature tree
may only be harvested for its bark once every nine years and
only when the tree is healthy.
With the help of
reforestation programs funded by the European Union and the
Portuguese Government, the area of cork forest under cultivation
in Portugal is growing by about four per cent a year. Today,
new trees are being planted at twice the rate at which old trees
are dying.
In addition to
its ecological value, the cork oak is remarkable in that every
part of the tree serves some useful economic purpose. Here are
a few examples: The acorn of the cork tree, as well as being
used for propagation, is used as animal fodder and as a source
of cooking oils;
The leaves of the
tree are used as fodder and a natural fertilizer
Tree prunings and
decrepit trees provide firewood and charcoal. Various chemical
products are made from the tannins and natural acids contained
within the wood. Of course, the most valuable part of the tree
is the bark, used for making myriad cork products.
More than 50 per
cent of the cork bark goes into stoppers, including natural wine
corks, champagne corks, Twin Top corks, bar-top corks for
fortified wines and spirits, and small corks for other uses.
All of the cork
bark is used in production - nothing is wasted. As cork waste is
generated in the production process, it is granulated and
returned into the process. Even the fine particles of cork dust
are collected and used as fuel to heat the factory boilers. Bark
from the tree's first two harvests (known as virgin and
secondary bark) is used to make corkboard insulation and cork
tiles.
Cork from the
third and subsequent harvests (known as reproduction cork) is
used for whole cork products, principally stoppers, and a range
of granulated cork products, including noticeboards, gaskets,
golf balls, and floor tiles. Cork is also combined with
rubber for gaskets, valves and insulation in buildings and
railways. It is even found in the nose cone of the space
shuttle.
The oldest and
largest productive cork tree in the world is the "Whistler
Tree", so called because of the numerous songbirds that occupy
it.
It was planted in
1783 near the town of Åguas de Moura in the Alentejo region of
Portugal. It was five years old when the first English settlers
arrived in Australia and six years old when the French
Revolution began in 1789.
Bottles of wine
sealed with cork in that same year, 1789, were discovered 40
years ago in a French cellar, with both the wines and corks in
good condition - proof of the long life and superb sealing
abilities of natural cork.
Stripping the
bark from the Whistler Tree in June 2000 took a team of five men
almost four hours.
The Whistler Tree
is more than 14 metres (45 feet) high and 4.15 metres (nearly 15
feet) in circumference. It was first harvested in 1820, and
since then it has been harvested another 20 times.
The 1991 harvest
produced 1200 kilograms of bark - more than most trees yield in
a lifetime. This single harvest was enough for more than 100,000
wine corks. The latest harvest, in June 2000, was less
productive but it still produced an impressive 650 kilograms, 10
times the yield of an average cork tree.
Real corks are
preferable to plastic corks for many reasons. The main one being
that cork forests in Portugal and Spain supports an incredible
diversity of wildlife.
Cork trees are now protected by the Portuguese government as
renewable resource and the average life span of a cork tree is
more than 200 years.
The combined output of Spain and Portugal should yield
approximately 250,000 tons of cork bark (170,000 tons from
Portugal and 80,000 tons from Spain), an increase over 1999.
|
Cork Recycling |
|
The
recycling of cork stoppers after use is also well
established, particularly in Australia. Each year, an
estimated 30 tonnes of corks are collected for recycling
in Australia.
Countries
including Australia, Germany, Belgium and Switzerland
have cork-recycling programmes. In Australia the Girl
Guides collect tonnes of corks every year to raise funds
- we could easily do it
here too.
Since its launch in February 2003, the Cork Information
Bureau in the UK claims to have has seen a fivefold
increase in the number of enquiries received about cork
recycling. It says these enquiries have
come from a mix of local authorities, businesses, the
wine trade and individual consumers. |
The
voluntary organization Girl Guides (Scout) Australia
collects and sorts used wine corks from hotels,
restaurants, wineries, clubs, hospitals and individuals
in all states and territories. There are also collection
points in Body Shop outlets.
The corks
are transported to a Melbourne-based manufacturer of
products made from recycled cork. The corks are
granulated and turned into engine gaskets, cricket and
hockey balls, industrial safety mats, boat decking and
floors for horse floats.
Money
raised by the sale of wine corks is used to fund the
Guides' outdoor activities and facilities. |
| |
|
Have you
ever wondered why wine and Champagne corks are not being
recycled in the USA?
Wine and
Champagne cork stoppers are recycled in Australia and
Europe.
Send your
wine and Champagne cork stoppers prepaid to Yemm
& Hart via UPS or USPS:
Wine Cork
Recycling
Yemm & Hart Ltd
1417 Madison 308
Marquand MO 63655-9153
Yemm &
Hart will conduct an experiment by offering to
accumulate the cork stoppers until there is enough to
process (approximately 1,000 Lbs). A typical wine cork
weighs approximately 0.12 ozs. - it would take about
133,333 wine corks to make 1,000 Lbs
A typical champagne cork weighs approximately 0.32 ozs.
- it would take about 50,000 champagne corks to make
1,000 Lbs |
All corks
received are unpacked by the package from a single
shipper and sorted into pure corks, plastic wine
stoppers and cork that is contaminated with some non
cork material. The plastic wine stoppers are donated to
an area teacher's recycling center, so kids get to be
creative with them. The contaminated corks are manually
decontaminated. For instance the metal tops and wire
from champagne corks are removed and the metal is
recycled. Plastic, wood and wax are removed with a tool
to free the pure cork. The pure cork is then weighed and
recorded by the shipper's name. If we are not given the
shipper's name, we record the shipper as "unknown from
Location (if this is indicated)". The cork stoppers
will be reprocessed into a block that will be sliced
into thin sheets that will be offered for sale.
Yemm & Hart will also further process the thin sheets
into tack boards, award plaques, coasters, etc.
If the
recycling experiment becomes successful, Yemm & Hart
will produce recycled wine cork floor tiles.
Initial
contributors of cork stoppers will receive a sample and
preferential pricing on products made from the recycled
cork |
|